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IMPREPOX 1000

Revolutionary impregnator with two components, specially suited to the sealing and filling of microcracks capillaries present in expensive marble and granite, which if not repaired perfectly and invisibly would be unusable and wasted thus causing big loss for the operator.


Revolutionary impregnator with two components, specially suited to the sealing and filling of microcracks capillaries present in expensive marble and granite, which if not repaired perfectly and invisibly would be unusable and wasted thus causing big loss for the operator.

The parts to be bonded or filled must be clean, completely dry and free of dust; if possible, roughen them slightly.
Mix thoroughly the two dosed components, in the ratio (by weight) of 4 : 1 (A : B), using small quantities of product in order to avoid waste from too fast curing (mass effect). For a good job, usually 250-300 grams (8-11 oz per mixing) at a time are sufficient per single catalysis. The mix has a workable time of 20/30 minutes at 20°C/68°F, the time will be longer at lower rooms temperature and shorter at higher room temperature. Grinding can be done after 24 hours at room temperature (20°C/68°F), or it is possible to warm the slab to higher temperature
in order to shorten drying time:
Substrate temperature Full curing time
20°C (68°F) 24 hours
30°C (86°F) 12 hours
40°C (104°F) 6 hours
50°C (122°F) 4 hours
60°C (140°F) 3 hours
Finishing (smoothing) can be run after 6-7 hours (at 20°C/68°F) from jointing, after 14-16 hours (at 20°C/68°F) can be sanded. Complete polymerisation will be after 7 days from applications. Do not apply at temperatures below 10°C/50°F.

Suggestion for use and recommendations:

  • - Avoid to use the mastic at temperature below 10°C (50°F) because drying process could not be complete.
  • - Epoxy resins are sensible to humidity because could change reaction times, it is advised not to apply the product in situation of high humidity.
  • - Never catalyze the total quantity of the mastic at one time in order to avoid “mass effect” because the mastic will dry quickly.
  • - Do not use hardener in different ratio than indicated on the tin or in the present bulletin; it will prejudice catalysis time and could never dry, or change the color of catalyzed product.
  • - Do not use the coloring paste in quantity more than 5% as it could prejudice the adhesion.
  • - Part A and Part B should be taken only with different paddles/spatulas.
  • - Adhesive already thickened or in gel phase could no longer be worked.
  • - Tools can be cleaned with nitro solvent.
  • - Keep lid well closed and store product in a cool and ventilated place
  • - Avoid contaminating part A with part B.
  • Before use read the recommendations printed on the label and always carry out a preliminary test.

Appearance

Liquid

Color

Transparent

Odor

Characteristic

Specific gravity at 20°C (68°F)

Part A - Resin

1,12 ± 0,02

Part B - Hardener

0,97 ± 0,02

Hydro-solubility

Not soluble

pH

N.D.

Brookfield Viscosity at 25°C (77°F)

180/290 mPas

Viscosity of A+B mix (Flux speed)

19“ Cup DIN 4 at 25°C/77°F

Catalysis ratio

4 :1

Drying time

Grinding can be done after 24 hours at room temperature,
or after 4 hours at 60°C/140°F

Adhesion on natural stone

Cohesive breaking of stone: 4 - 7 MPa

Pull-off strength ASTM D4541

30 kg/cm2 - 426,7 lbs/in2

Flexure resistance UNI6133

670 kg/cm2 - 9529,6 lbs/in2

Compressive stress resistance UNI6134

540 kg/cm2 - 7680,6 lbs/in2

UV Resistance:

U.V. Lamp Spectronics ENF260CFE

Long wave 365 nm

Very good (no variation after 60 hours exposure)

Short wave 254 nm

Very good (no variation after 60 hours exposure)

Resistance to chemicals:

Solution of common salt at 10%

Sea water

Ammonia at 10%

Sodium hydroxide at 10%

Hydrochloric acid at 10%

Hydrocarbons

Storage at 20°C (68°F) away from heat, moisture, sunlight :

24 months in original packaging



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